Hamfist Racing SSM RX7 Wins Toledo ProSolo & Takes Atlantic Zone Championship! Next Stop Nebraska...

By: Jake

Toledo Express Airport (Photo By Brian Stone)

High Pressure Performance SSM Mazda RX7  (Photo By Brian Stone)

At the Toledo Express Airport traction was high but emotions were even higher. After years of preparation, the Hamfist Racing Super Street Modified (SSM) RX7 was ready to be pitted against the High Pressure Performance RX7 of the Thompson family at the 2012 Toledo ProSolo. Many believe the Thompson's RX7 is the most highly developed SSM car in the country. They would be right to think so. Their RX7 had been dominating SSM competition across the country during the 2012 Solo National Tour and ProSolo series. Carter Thompson has tallied multiple wins over Erik Strelnieks' 3-Rotor, three time SSM national championship, Jungle Cat Racing RX7. With Carter's track record, my goal going into the event was to just keep up. The anxiety reached a paramount as SSM drivers approached the start line for competition Friday. I was excited, yet fearful, to see how the car would shake out in comparison to the Thompsons' creation.

High Pressure Performance SSM Mazda RX7

At the start of competition Friday, adrenaline built up so strongly in my body that I proceeded to jump the lights and get disqualified for three of my four runs, putting the car in last place. The raw times were suppressed in the results, which merely displayed "RL" indicating the disqualification from a red-light start.

The next morning the competitors conceded they dug through the raw data online and found my times were at the top of the class. My confidence was buoyed by my scratch time performance from the previous day. With dwindling anxiety and increased familiarity with the start line traction, I was able to blast out of the hole with green lights laying down lap after lap of blisteringly fast times. One lap, most notably, was into the 26.XXX second realm which raised eyebrows across the event. This performance on day two posted me solidly in first place over Carter Thompson, Brian Johns (former ES National Champion), and Dan Chadwick (RX7 guru and 2009 SSM National Champion).

Charles Berger

The day was a success but tomorrow I would need to improve lap times further to lock in the win. Later that afternoon I received a call from my family with heart sinking news that my grandfather passed away. He led a long life, raised a great family - including my mom and two twin aunts - and pursued his dream, successfully becoming a professional artist and illustrator. I will miss him and my grandmother greatly.

For most of the weekend, I was able to keep my family in my thoughts. However any autocross racer can tell you, the moment the clutch is released going into a sea of cones, there is only one clear and concise goal dominating every action in your body and ounce of concentration in your mind. That goal is driving perfection. It is this surreal experience of absolute concentration and physical precision that motivates racers to continue in this sport. Life may be scary, sad or confusing at times. For a racer, driving is an escape, a meditation, a moment of clarity.   

 

Hamfist Racing SSM Mazda RX7  (Photo By Jane Rabatoy Quinn)                                

At the starting line Sunday for final SSM class competition runs, the tree began flashing... Yellow. Yellow. With that second yellow flash of light, my minded raced with compassion and grief towards the loss and pain in my family. Yellow. By the third and final yellow my mind went completely blank. My right foot pushed the gas pedal to the floor-pan and my left foot lifted off the clutch towards to the sky! The rotary powered Mazda tore off the starting line with the fury and power of my entire emotional state. I was able to pull off the ultimate class win with dueling 26 second lap times on both left and right courses.

Below is the uStream video from Sunday Heat 3 competition runs. The action between Carter and I begins at the 1:25:00 mark

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SoloMatters Features 2012 Devens National Tour & Hamfist Racing!

Video By: SoloMatters

By: Jake

The front right wheel lifts substantially around the 1:23 second mark in the video. The Hamfist Racing SSM Mazda RX7 finished 1st Place in class by over 5 seconds at this event!

RX7 at Evolution Super Shootout, Dover, De June 212

Hamfist Racing Mazda RX7 SSM - SCCA SOLO Devens National Tour June 17th 2012

Hamfist Racing Mazda RX7 SSM - SCCA SOLO Devens National Tour June 16th 2012

'Rinse and Repeat" - Hamfist RX7 Build Updates

By: Jake

Above Photo By: Perry Aidelbaum

View more autocross action photography at http://autox4u.zenfolio.com/

The old 3 inch exhaust was prone to leaks at almost all the flanges, and despite a highly upgraded cooling system, the RX7 still had heat issues that needed to be addressed. In the never ending battle to chase away rapidly moving molecules of unwanted heat energy away from the sensitive turbo wankle power-plant, the car went back under the trusty knife of Speed1's top fabricator, Jordan.

Armed with various pieces of 4 inch wide exhaust components, Jordan alternated glances between the star-like fire of his welding arc and the schematic exhaust plan devised by yours truly during work hours - everyone at my office assumed the drawing was a plumbing schematic for a work related construction job.

The final product was a masterfully sculpted 4 inch turbo-back exhaust that afforded the ability to swap the axle-back assembly between any combination of muffler, down-turn, and high-flow catalytic converter through the use of v-bands. No more running from Chief of Sound at SCCA Solo Tours and Pros. The car can go from uber-hush sleeper to fire-blowing dragon simply by turning a couple of nuts. Quite possibly the most rewarding function of the end product was that the exhaust no longer leaked! Exhaust leaks were an issue that plagued the old 3" system from the manifold back to the rear axle and constantly left any passenger in a state of despair and disgust - especially in traffic.

The OEM radiator orientation had forced hot air onto every crucial component in the engine, including the intercooler, intake pipes, intake manifolds and turbo to name a few. A "V-Mount" intercooler/radiator assembly is the fix for this oversight by Mazda engineers. Jordan modified the radiator and intercooler orientation with custom brackets, mounts, coolant lines and intercooler pipes. Now the radiator expels heat underneath the car rather than on the intake components and the intercooler can breathe free via an enormous reverse scoop fabricated into the hood.

Sporting a "cooler" setup and an exhaust my leg could pass through, the car was strapped to Speed1's dynojet for a fresh tune. Attempts to regulate boost via the Apexi PFC failed. The boost controller hardware in the PFC has been known to fail so we quickly swapped to a Greddy Profec electronic boost controller, which managed the wastegate function with ease. The car spun the rollers with 370whp at 1 bar of boost pressure. Before we could pour xylol into the gas tank for a high-octane / high-boost (20 psi) dyno pull, the dyno computer crapped out. After repairs were made to the dyno, we returned for the final test and tune, where the car laid down 424whp at high boost. The changes to the set-up from the previous year yielded 40 whp pick up on a Dynojet. 

Before finalizing the high boost map, Elena and I tested the car at a Philly SCCA Test & Tune event. Here is a video of my fastest lap that day.  

Project SSM RX7 Update 2011 Season

By: Jake

After a successful run for a trophy finish at the 2010 SCCA Solo National Championship in Super Street Modified Class, the Hamfist Racing RX7 experienced a devastating blow to its progress and development. A combination of over-boosting, over-revving, maxing out fuel system capacity, and suspect octane levels, led to a not-so-unprecedented apex seal failure. The long trailer ride to Speed1Allentown was the start of a comprehensive, yet premature, powertrain overhaul that would bring the car into the pinnacle of Super Street Modified competition.

Speed1Allentown, aka KDR Performance, began the tear down and port polishiing – intake & exhaust – of the 13B rotary engine. Before the engine could be put back together, the entire rotating assembly, including a pair of new high compression Series 4 RX7 rotors and a lightweight RX8 eccentric shaft, were sent to Racing Beat in California. Racing Beat shaved material off the sides of the new rotors and balanced the entire assembly. The end product was a rotary engine that could scream effortlessly to 10,000rpm without losing balance or flow. To support the new mechanical limits of the engine both fuel and ignition systems were enhanced. KG Parts supplied the FPR, custom rail, lines and 1600cc secondary injectors while an HKS Twin Power ignition amplifier would spark the initial bang.

A blown motor has a funny way of taking things down with it. The upgraded HKS T04E turbo was one such bystander. Realizing this dangerously close to the first ProSolo of the season, I called fellow SSM competitor Andy McKee in desperation, hoping he was still selling his old turbo kit. Sure enough, it was sitting on his shelf, covered in cobwebs. Don't be fooled by the cobwebs, however, the turbo – a ball bearing Garret GT35R unit – had very light duty before Andy decide to try something else. An unmentionable shipping bill and Mr. McKee’s alacrity got the new turbo, tubular exhaust manifold, ceramic coated downpipe, and dual Tial wastegates to my door just in time for the New Jersey ProSolo. The setup was installed the next day and dyno tuned by Dave Barninger at Speed1. The car made nearly 400whp peak, but the biggest gains over the old setup were in the 3,000 to 5,000 rpm range. Here the ball bearing turbo shined, boosting both power and torque nearly 50 units. Thanks Andy!

With fresh Hoosier A6 rubber slapped on the 18x10 CCW wheels, the car made it's appearance at the SCCA New Jersey Prosolo, but not without further drama. A last minute, parking lot repair of a damaged pulley almost left the car without power steering. Thanks to the support of fellow SSM competitor Jason Becker (commonly known as the nicest guy around) and his Pop, the car was repaired in time. Elena would be the first to shake down the car in Ladies 2 class. Competition in L2 is based on indexed time, making it difficult to outrun cars like the Kugler’s featherweight EP Honda CRX. Next, I finally got to experience the benefit of all the time, sweat and tears since the motor failed. The car held together and took the win in SSM by the second largest margin of any class at the race, earning “top qualifier” prize money, two tires from Hoosier, and $200 from Mazdaspeed. Not too shabby, just don’t compare the prizes to the cost of getting the car ready.

The next weekend the RX7 was back in action at Dover International Speedway for the SCCA Solo Dover National Tour event. After some competitor shuffling, SSM became stacked with the top cars & drivers from the 2010 SCCA Solo National Championships, including the BSP national championship Mitsubishi Evolution, the ASP national championship Corvette, and the podium finishing SM Nissan 240SX. In addition to the stiff competition, the course in Dover was exceptionally long and the climate was very hot. After my first run, which was an impossibly fast time right out of the hole, I nearly fainted idling back toward grid. The competitive pressure and heat were overwhelming, but the car itself may have been to blame for the lightheaded feeling of euphoria and adrenaline. Under full boost the car pulls nearly as many G’s longitudinally as it does laterally. That is no small feat considering the RX7 is arguably the best handling chassis ever manufactured and this particular example is rolling on twelve inch wide contact patches of Hoosier’s top of the line DOT approved race rubber.

By the end of the weekend, the car finished on the podium behind the Nissan and the Corvette in open class. In SSM Ladies class, Elena was competing against more bumped up machinery, two CSP Miatas to be precise. The goal was to show the little Miatas who’s the big daddy in the Mazda family. Elena, now more familiar with the SSM RX7, was able to pull away from the roadsters by a substantial margin, bringing home the big win for the weekend.

Within a period of nine days the car had seen twenty-four national level autocross runs. Sure enough, the abuse caused a new failure. A drivetrain brace – known as the powerplant frame (PPF), which joins the rear differential with the transmission – had cracked in various places. The car needed a replacement PPF and a fabricator who could reinforce the unit to withstand the 400whp, R-compound shroud, drag-race launches. Back at Speed1, Dave Barninger sourced a takeoff PPF from a bastardized V8 swapped RX7 and reinforced the unit with quarter inch thick steel plates days before hauling out to the Oscoda Prosolo in Michigan, where the car was to face off against the RX7 of multi-time ProSolo Champion, Carter Thompson.

After the Oscoda ProSolo it became clear the car needed further improvements. The car finished more than a few tenths back from Carter Thompson’s monster RX7. With months before Nationals I naively thought there was sufficient time to upgrade and retune the suspension. Countless hours of research led me to Penske race shock builder extraordinaire Angelo Zarra of ANZE Suspension, in Long Island. ANZE worked with Joe Stimola assisting top-tier race teams custom engineer racing suspensions.

With Angelo’s help we selected a hybrid Penske 8100/7300 precision engineered coilover suspension. The front 8100 series are external reservoir double-adjustable monotube shocks. The rears adjust rebound only and have no reservoirs to install. The shocks used a clevis compatible upper mount for dynamic articulation. To mount the reservoirs ANZE provided their proprietary canister sleeves and brackets ensuring heat insulation and convenient bolt-on nature. After wrestling with spring lengths, spring rates, and shock body sizes, the suspension was complete.

The Penskes instantly provided superior feedback over the old Konis. The adjustability range was also drastically improved. Turning the knobs made big differences in the car’s behavior at speed! It was exciting but also presented many new challenges. I'd never really tuned such an adjustable shock. Trial and error was a big part of the learning process. For anyone testing and tuning similar set ups I recommend making one big shock adjustment at a time and comparing the driving characteristics.

In addition to the shock and spring improvements, the RX7 also received an upgrade from the OEM rear torsen limited slip differential to the formidable OSGiken 1.5 way Super Lock clutch type LSD. The new differential made the car feel much more composed under breaking since it allows the rear wheels to spin completely independently. And when throttle is applied, the diff locks fully, allowing for minimal wheel slip. This is especially helpful at corner exit. Speed1Allentown installed the rear diff with all new Mazda bearings, along with a new Tweak-It rear differential brace which provides more rigidity to the housing under continuous ProSolo drag launches.

The last piece of the puzzle was to bump up the rubber size once again. While the car felt amazingly responsive with rocket-like gearing sitting on 285mm rear tires, jealously struck over the success of the extraordinarily super-wide-tire’d, top performers like Carter Thompson and Mike Johnson. CCW provided properly sized rear wheels and a borrowed fender roller made mounting the monstrous 315/30/18 Hoosier A6s feasible. Clearances were tight at the rear trailing arm, so we installed aftermarket arms and offset the mount at the sub-frame.

After all was said and done, what was created, in theory, was a car completely capable for the task at hand… a National Championship. However, at this point, months of our time cushion had elapsed and Nationals was only weeks away. Due to other commitments and very uncooperative weather, testing the new wheel/tire/spring setup before Nationals was not possible.

We loaded up and proceeded on the endless drive to corn country in a borrowed Chevy Suburban (Thanks Sandro!) with the Mazda traveling in luxury on a trailer – rather than the typical protocol of tires dangling out the back of the hatchback, held in by bungee cords. Anxiety ridden throughout the entire trip since I didn’t know what to expect of the new setup, I tried to calm my nerves with endless stops for coffee and Redbull.

Nationals Update to Follow…

2011 SCCA Solo National Championships Run - West Course Hamfist Racing RX7 #197 SSM

By: Jake

Thanks to some inclement weather on the east course day 1, the final finishing position for the Hamfist Racing RX7 #197 SSM was 9th of 24 in class. Thanks again to my codrivers Dave Corsaro and Elena and my marketing partners, including ANZE Suspension, OS Giken and Park It NY.

2011 New Jersey ProSolo - SSM RX7 vs. SSM M Coupe

Sunday May 22, 2011

The full story from the New Jersey SCCA ProSolo to follow shortly. Hamfist Racing RX7 Final Position: 1st Place Super Street Modified.

2010 SCCA Solo National Championships and beyond...

By: Jake

The dust has since settled and the SCCA Solo National Champions stand alone in glory. It was incredible to watch , and compete against , the 2010 SSM champion 3-Rotor RX7, (which sports what seems like every functional go-fast part conceivable) as it devoured the courses in record time at the hands of Erik Strelnieks. Even more astonishing was watching the Thompsons' RX7 run in its transient development stage (chassis tuning and weight reduction were prevalent but the powertrain was as virgin as that Mary chick I keep hearing about). The car posted podium worthy times at the hands of Carter Thompson. Undoubtedly, Super Street Modified breeds the best of the best in tuning and in driving.

As I was merely a sophomore at Nationals, I continued to discover new hurdles and small glories of national championship competition. A new season, a new class, and a new tire. There was a lot to learn this year. Afterward, like many others, I've been pondering how to improve the car setup in the off season and formulate an attack plan targeting a Solo National Championship.

Perhaps a blessing in disguise; the Hamfist Racing SSM RX7 had the unfortunate pleasure of popping an apex seal at the last NNJR-SCCA autocross of the season. I assure all she'll be back stronger and faster than ever. Despite the overwhelmingly popular trend of bastardizing Mazda RX7s with V8s (blaspheme), her surgery will include a Wankel heart transplant to boot - details coming soon.

Wrench, Weigh, Race... 2010 SCCA Dixie National Tour

By: Jake

It was 4:30am, I was covered in garage grime from head to toe, and had a meeting for work in less than four hours. I had never felt better! The car was reassembled and the off-season improvements were complete. As an "e-mechanic", this was the longest project in which I had ever entrenched myself. It was rewarding to say the least.

The ambitious goal for 2010 was to build my RX7 for Super Street Mod (SSM) class from it's current state as an ASP car. The rules are very flexible in SSM, but my imagination and innovation is limited. I ended up simply improving on what I had, not yet going for the pre-requisite upgraded turbos and/or motor swaps.

My off-season goal was three fold; 1) Lower under-hood tempertures to optimize the factory turbos, 2) Lower overall mass towards SSM minimum weight 2500lbs, 3) Make it grip.

To address the temperature issues the car got a new thermostat, larger intercooler, custom insulated intake & intercooler piping and ducting, heat-wrapped 3" downpipe & midpipe, and a new OE radiator fan.

The car diet started with the rear end. A used Greddy titanium catback exhaust, weighing only 7 lbs, replaced the heavier Racing Beat Dual tips, saving approximately 20 lbs. '93 RX7's twenty gallon fuel tanks have notoriously weak baffles and mine broke late last season. To fix this issue a '95+ spec fuel tank, which has reinforced and re-engineered baffling, was installed. This enables the car to be run below a quarter tank without fuel starvation issues. Net fuel weight savings of approximately 60 lbs. To counter all the rear end lightening - and make room for the aforementioned intercooler - the mini Deka battery was relocated from the engine bay to the hatch directly over the rear axles.

Next on the agenda, make it stick so hard that the asphalt rips out of the ground it was laid over. What better place to start than with the tires? Second hand rubber in the form of 295/35/17 Hoosier A6s were snagged up off a corvette owner for a song. These black donuts were shoe horned onto a set of 17x9" wheels that I had laying around. Final fitment was made possible by 0-60 Magazine, thanks to a borrowed fender-roller out of their project car garage, also know as "The Gayrage".

The final stages of the "grip" improvements came from a corner balancing compliments of my '09 National Championship co-driver, and fellow hamfist, Dave Corsaro. The night before leaving for the 2010 Dixie National Tour we put the car on scales at his workplace, Johnson Scale. Not famous for their automotive application, Johnson Scale handles general weighing, force measurement, material testing, and scale inspection, calibration, service and scale rentals. Perhaps they just found a new market niche. By midnight we had the car at a perfect 50:50 cross weight, however not without incident. We spent about 2 hours adjusting perches and deciphering nonsensical corresponding weight changes. It wasn't until Dave scratched his head and murmured with deep concern "I should have been taking better notes" that helping hand Elena discovered our major blunder. The left-rear and right-rear scales were placed at the right-rear and left-rear corners, respectively...

To be continued...

Jake - 59.XXX - Run 1 Day 2 Dixie National Tour (Spin)


Jake - 59.XXX - Run 3 Day 2 Dixie National Tour